Turkey Loader Case Study: How WALMECH WL957Z Increased Quarry Output by 28%

Turkey Loader Case Study: How WALMECH WL957Z Increased Quarry Output by 28%

I. Client Background

A family-owned aggregate quarry in Muğla, Turkey, specializes in crushed limestone for ready-mix concrete. With annual output needing to rise from 180,000 to 230,000 tons, their aging 14-ton Turkey loader struggled with slow cycle times and frequent hydraulic overheating during summer. The owner sought a durable construction wheel loader that could handle 14-hour shifts, steep ramps, and dusty conditions without downtime.

II. WALMECH Machine Solution

After on-site assessment, WALMECH recommended the WL957Z – a 16.7-ton Chinese loader engineered for heavy quarry applications. This heavy duty loader was selected specifically for its robust build and high breakout force. The solution included:

  • 3.0 m³ heavy-duty bucket with reinforced wear plates for abrasive limestone

  • 162kW Shanghai engine delivering consistent torque at 2200 rpm

  • ±38° steering angle & 6,098 mm turning radius for maneuvering in tight loading zones

  • 250L fuel tank enabling full-shift operation without refueling

III. WALMECH Machine Parameters 

ParameterSpecification
ModelWL957Z
Operating Weight16,700 kg
Rated Load5,000 kg
Bucket Capacity3.0 m³
Engine Power162 kW @ 2200 rpm
Breakout Force (Tipping Load)10,200 kg
Unloading Height3,050 mm
Gradeability30°
Bucket Rise Time5.6 seconds
Bucket Descent Time3.7 seconds
Bucket Unloading Time1.7 seconds

IV. Machine Performance Results

Over six months of operation, this heavy duty front end loader delivered:

  • 28% faster loading cycles (bucket rise time 5.6s, descent 3.7s, unloading 1.7s)

  • 15% lower fuel consumption per ton compared to the previous machine

  • Zero hydraulic overheating even at 40°C ambient – hydraulic system pressure stable at 17.65 MPa

  • Consistent 1,150 tons per shift with 98% uptime

The 3,050 mm unloading height perfectly matched their 25-ton trucks, eliminating spillage. Operators appreciated the ±38° steering angle for spotting trucks in narrow quarry benches.

V. Client Feedback & The Future

“The WL957Z is the most reliable construction wheel loader we’ve owned,” says Operations Manager Mr. Çelik. “The 5.6-second bucket rise alone saves us 45 minutes per shift. We’ve already ordered a second unit.” The client noted that this Chinese loader outperformed several European brands at a lower operating cost. They are now evaluating WALMECH‘s larger models for a new basalt project in 2027, citing the WL957Z’s performance as “the benchmark for any heavy duty loader in its class.”

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